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Plate and Beam System

RoboPlazma™ Plate & Beam System
The RoboPlazma™ is the first system manufactured worldwide, capable of processing all structural shapes; also scalable, can be upgraded to cut large steel plates i.e. 2.5 x 30 Mtr. (using additional gantries). It is manufactured with highest quality standard components such as FANUC Robots, Plazma Power Supplies, GUDEL Precision Rails and is controlled with a user friendly RoboSwift™ Software interface that accepts DSTV files. All axes are Servo driven for precision and accuracy.

Features of Plate Processing 

  • Large Plate Processing capability ( expandable up to 30 mtr Length) 
  • Auto Nesting and cutting. 
  • Automatic alignment of plate.
  • Stitch Cutting capability. 
  • Single & Double Bevel.
  • Consumable life monitoring system with cutting interlock
  • Touch and Edge sensing thru Plazma torch.
  • Auto Torch Height Control thru AVC tracking.
  • Operator’s friendly “RoboSwift™” Software.
  • Expandability of “RoboSwift™” to plug in with scheduling software.
  • Flexibility for new 3D job cutting.
  • Weld Edge Preparation with a 2mm root across an entire plate length with high accuracy.  
  • 3D Arc voltage sensing compensates for plate variation by voltage tracking even during linear beveling.
  • Beveling operation on different type of jobs can be carried out such as,
  • Linear bevel on Plate 
  • Circular contour beveling, 
  • Single / double bevel 
  • ‘V’ Bevel with root with root. 
  • Flanges and web  bevel of I Beam, 
  • Pipe Beveling 
  • 3D assemblies bevel. 

RoboPlazma™ Beam System is an ideal solution for small, medium and large fabricators that are looking for a single machine solution to fabricate I Beams, Channels, Angles, Tubes, Pipes and also have Large Plate processing and covered with the same machine.

  • Beam System is scalable to Plate and Beam system as your business grows.
  • Intelligent, cost-effective and flexible system has the potential to meet multiple customer needs.
  • World's first single machine solution designed to eliminate costly complexities and repeated material handling of a traditional fabrication shop.
  • High quality Plazma combine with Precision Robotics and integrated simple, high speed RoboSwift™ programming software provides 2D and 3D cutting capability.
  • This faster, smarter, and cheaper solution has the potential to transform this industrial sector.  
     

RoboPlazma™ helps you to, 

  • Eliminate manpower attrition affecting your Fabrication output. 
  • Eliminate material handling problems which create a logistic nightmare with your production and delivery schedules.
  • Eliminate labor intensive and time consuming processes such as Sawing, Drilling, Coping, Grinding, Manual layout and marking 
  • Eliminate your dependence on skilled labor.
  • Save shop floor space.
     

Features Of RoboPlazma™ Beam System

  • Processing of I-Beams, Channels, Square and Rectangular Tubes.
  • Produce high quality Bolt Holes, approved by AISC and CISC.
  • Bolt Hole sizes 2xThickness above 12 mm plate, No tool changing required.
  • Produces all Standard and Non-Standard Copes.
  • Produces Miter Cuts, Compound Miters and Double Compound Miters.
  • Pipe Straight cut and Straight bevel.
  • Produces Square Tube Slots for Knife connections.
  • Beam Splitting and Beam Castellation.
  • Produces lay-out on all sides.
  • Processing Standard copes.
  • Plasma Marking with all alpha numerical characters.
  • Pre-Measures the raw material prior to processing.
  • Probing of the raw material for mill tolerances and automatic adjustment.        

Underside processing: 

  • Cantilevered moving Robot reaches
  • Our Customers can process underside Square Tubes, Pipes and Complex Geometries without investing for additional Robot, Chucks or Pipe rotator.
  • As the job is not rotated the accuracy is higher with lesser job handling resulting in faster processing at lower cost. 
  • Complex profiles on tube is the key feature of RoboPlazma™ Beam System. 

     

Parts Marking & Lay-Out:

  • Marking Lay Out, weld Lines & part Numbers without Tool change.
  • Eliminate use of an additional job marking station
  • Speed up the fabrication process.
  • Fully integrated with offline RoboSwift™ programming with an auto parameter setting. 
     

Flat Processing:

Flats size of 1000 mm width processed on Beam System for various 2D profile and shapes

 

Material Handling System Material Handling System:

This is an intelligent fully robotically interfaced material handling system. Cross lift and feed conveyors keeps the shop floor noise free. It allows the operator to load batch of beams on storage tables and stand back, enabling the complete batch of beams to be completely processed from raw material to finish products.

  • Job separation, clamping and alignment done automatically. 
  • Loading and unloading of beam while robot cutting possible due to MicroBot measuring system. 
  • Measures the beam length within 250 micron ensuring hole to hole center cutting distance with in AISC permissible tolerances.
  • Heavy-duty frames, rollers and chains ensure continuous working.  
  • Down draft fume extraction table for plate cutting and aerodynamic design of RoboPlazma™system enclosure takes care of I beam cutting fumes.  
      
High-speed, Scalability: 

RoboPlazma™ design can be upgraded to cut 20x3 meter plates with nested contours, or to an auger blade 3D cutting system, or to a rectangular tube cutting application.

  • This Single System offers 2D and 3D cutting capability. 
  • High flexibility gives potential to meet multiple customer needs simultaneously. 
  • Faster, smarter, and cost effective solution transforms plant throughput.
  • RoboPlazma™ is a Shop floor tested Innovative design having more than 12 patents.
  • RoboPlazma™ is the only system in the world where the pipe is cut without rotation. 
  • Capable of processing different profiles. 
  • Pipe ovality does not affect cutting accuracy.
  • Loading & Unloading is simpler and easier.
  • No need of different machine.
  • Just one RoboPlazma™ does all.

     

What makes us Unique?

  • Free Moving Cantilever design delivers precision & smooth motion. 
  • Modular Hardware enables system expandability. 
  • Just 3 click software powering a machine that grows with you. 
  • Single RoboPlazma™ replaces Band Saw, Drilling, Coping, Notching, Slotting, Pipe & Tube Cutting, Marking & CNC Plate cutting.
  • Independent Measuring System give high accuracy.

     

The capabilities unmatched by the competition are,

  • Underside processing without additional Robot.
  • All side Square tube processing.
  • Large Plate Cutting 2.5 x 30 Mtr. with weld edge preparation.
  • Complex Geometries like Mouse Hole being processed which are not achieved by competition. 
  • Pipe processing.
  • Practically all shapes cut on all structural steel profiles.     

RoboPlazma™ expand beyond the competition  to include 

  • Welding.
  • Curved Beam/ Pipe processing. 
  • Dish End.
  • 3D Assembly.
     

Pipe Cutting: 

  • RoboPlazma™ is the only system in the world where the pipe is cut without rotation. 
  • Capable of processing different profiles. 
  • Pipe oviality does not affect cutting accuracy.
  • Loading & Unloading is simpler and easier.
  • No need of different machine.
  • Just one RoboPlazma™ does all.
     

Plazma Marking
RoboPlazma™ is capable of marking Lay Out, weld Lines & part Numbers without Tool change. This eliminates use of an additional job marking station and speeds up the fabrication process. Plazma marking operation is fully integrated with offline RoboSwift™ programming with an auto parameter setting.

 

Material Handling System 

This is an intelligent fully robotically interfaced material handling system.

  • Automatic Job separation, clamping and alignment. 
  • Loading and unloading of beam while robot cutting is possible because of MicroBot laser measuring system. 
  • Microbot Laser measuring system measure the beam length within 250 micron ensuring hole to hole center cutting distance with in the permissible tolerance laid down in  AISC.
  • Heavy duty frames, rollers and chains ensures that this rugged system works continuously.

     

 

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